In the production of piping for air intake and filtration systems, efficiency and quality have always been crucial factors for success.
With the introduction of the CSU calendering system produced by TTE Engineering into Coral production, the landscape of pipe manufacturing is undergoing a significant transformation. This state-of-the-art technology offers a number of advantages that radically change both productivity and the quality of the finished product.
Cutting-edge technology
TTE Engineering's CSU calendering system used by Coral represents the pinnacle of state-of-the-art engineering in the industry. Equipped with an automatic tube calendering and fiber laser welding line, this system can turn pre-cut sheet metal into tubes with diameters ranging from 100 to 710 mm. This enables the production of more tubes per minute, with an exceptional capacity of 80 tubes per hour from 1.5 meters in length.
Advantages over conventional companies
One of the main advantages offered by the CSU system is the ability to produce a large quantity of pipes in a short time. This means that it is no longer necessary to invest in huge warehouses to accumulate stocks of tubes, but can fulfill orders quickly.
Improvements in production
Thanks to the CSU system, tube production has improved significantly. Before the adoption of this technology, tubes were calendered and stapled manually, with limited production due to the limitations of the manual process. With the CSU system, up to 500 tubes can be produced in less than a day, ensuring significantly higher quality than traditional methods. In addition, compared to manual crimping, welding performed using the new mode possesses significantly higher overpressure resistance, making the new Coral pipes perfect for Atex applications with potentially explosive dusts and gases.
Laser welding also makes Tig welding surpassed, thanks to its infinitely superior resistance to weathering and the almost impossible occurrence of rust.
Investment in Innovation
Investment in this cutting-edge technology has been crucial to maintaining competitiveness and improving the final performance of both the tubes and the plants in which they are used. Laser welding represents the future of carpentry, and companies that invest in this technology are in a privileged position compared to their competitors. Although the technology is still evolving, early adoption allows them to gain experience and be ready for the future, when large-scale, high-quality pipe production becomes the norm.
