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Paint Booths: More Safety, Zero Overspray

Zincovelo Macro Cover Coral

Paint booths are a strategic resource for companies that aim to optimize the quality of their processes. Whether in the automotive, mechanical or wood sectors , a well-designed booth is essential to ensure precision, safety and compliance with regulations . Coral is able to provide the best solutions for aspiration : solid, functional and high-performance, suitable for both large-scale painting and small quantities of pieces. We offer dry, water curtain, pressurized and portable booths .

Our proposals can be tailor-made at the various operational centres located in Lombardy, Emilia-Romagna, Veneto and Piedmont .

Choosing the ideal paint booth for your projects

To select the most suitable booth, it is necessary to carefully consider the required technical specifications, the type of paint used, the work volumes and the current regulations. A correct choice can significantly improve quality and productivity . For this reason, at our branches we have specialized technicians and engineers who not only offer professional and careful advice, but are also able to create technologically advanced products , which can be used in industrial processes without compromising productivity or machine operation.

Dry painting booths

Dry booths are ideal for production facilities that require simple, reliable and economical solutions . The proposed solutions are equipped with a front suction wall with a high-efficiency centrifugal fan, which requires less energy use, promoting energy savings, to eliminate any dust residue present in the air.

Their operation is based on the physical principle of dry filtration . Through the aspirator mounted on the roof of the cabin, a depression is created that generates the forced circulation of the air flow. The suction walls have the purpose of blocking all the substances deriving from the painting operations, limiting toxic emissions and the dispersion of pollutants in the environment. These systems can be equipped with extended walls and roof to better channel the pollutant to be filtered.

Filtration can be done in one or two stages , using high-efficiency paper and glass fiber filters. The air passes through these filters, located on the wall of the cabin: initially through the first stage, which captures the pigments with larger grain size, and then through the second glass fiber filtering stage, which retains the finest particles. Once purified, the air is expelled outside .

To meet multiple industrial needs, Coral dry painting booths are available in different sizes . Their ease of positioning in front of the paint application area allows for frontal and direct suction at the point of emission of pollutants, making them fully functional and integrable into the most varied production processes .

Other advantages are:

  • Front suction at the emission point : the cabins can be easily positioned in front of the work area.
  • High-efficiency backward curved centrifugal fan : suction is optimised whilst using less power.
  • Availability of different sizes : different width and height measurements to adapt to all types of work.

Pressurized cabins

Pressurized cabins ensure rigorous control of internal environmental conditions . This makes them the best choice for processes where precision and cleanliness are essential requirements.

Their operation takes shape through the frontal suction of the air polluted by overspray and is realized with the expulsion of the polluting particles through the centrifugal fan . The pressurization area is directly connected to the painting booth and is accessible through doors and inspectable through portholes. The constituent elements of this type of booth are: one or more water curtain or dry painting booths, an eventual environment (created by assembling modular panels), an air replenishment filter roof, a pressurization group, an Air Treatment Unit or a hot air generator, a control panel, an activated carbon post-filtration system (if necessary) and an internal lighting system.

Integrating a pressurized paint booth into your business allows:

  • Absence of external contamination.
  • Precise control of temperature, humidity and pressure.
  • Guarantee of impeccable results.

Water curtain paint booths

Water curtain booths use the ability of water to intercept and retain polluting pigments , with less need for maintenance and cleaning and absolute safety against possible fires.

Through the extractor mounted on the roof, a depression is created inside the cabin, which determines the formation of an air flow conveyed, from the extractor front, towards the expulsion chimney . During this journey, the air passes through the water veils of the cabin, where the solid pigments of the paint are broken down. Three washes in water and a further dry filtering allow the capture of the suspended pigments, which are deposited inside the collection tank.

At this point, the submersible pump in the system circulates the water in the tank, sending it back to the trays which, overflowing, generate the water veils. The first reduction of the pigments occurs on the front veil; subsequently, the residual part is forced to "wash" itself by passing through the internal veils , before being finally filtered through the dry filter.

Choosing to rely on water-based paint booths guarantees a series of benefits:

  • Reduced maintenance requirements for cleaning.
  • High abatement efficiency: constancy over time of the sucked air flow rate.
  • Fire safety.

Portable booths for small series painting

Portable booths offer unprecedented operational flexibility , ideal for construction sites or on-site interventions that require mobility and rapid installation . These proposals combine small dimensions with first-rate performance. Available in both dry and wet versions, portable booths are ideal for small series and small-sized parts.

Main advantages:

  • Easy transportation and assembly.
  • Perfect for touch-ups or emergencies.
  • Versatile use in different environments.

Contact us for our painting systems

Contact our experts today for a free consultation . Together we will find the optimal solution for your company, ensuring efficiency, safety and savings.

Coral installs painting booths and helps companies protect the health of workers and the quality of finished products throughout the country, thanks to its offices in the provinces of Milan, Turin, Bologna and Vicenza .

Request your consultation now and take the first step towards a higher quality of your painting process!